Custom Packaging Solutions: Expert Design, Manufacturing & Distribution

Made in the USA | Fast Turnaround Time | Contract Manufacturing

Custom Solutions for Your Brand

In today’s competitive marketplace, your packaging does more than protect your product – it tells your brand’s story and creates lasting impressions. At Arrow Packaging Solutions, we understand the critical role packaging plays in your business success. With over 150 years of combined industry experience, we’ve established ourselves as a trusted partner in creating innovative, custom packaging solutions that elevate brands while ensuring product protection.

Our journey of excellence is anchored in our state-of-the-art facility spanning nearly a million square feet. Here, we combine advanced technology with deep industry expertise to deliver packaging solutions that exceed expectations. Whether you’re in healthcare, automotive, or retail, our comprehensive approach ensures your packaging not only meets functional requirements but also enhances your brand value.

Packaging Market Overview & Growth Potential

The custom packaging industry is experiencing remarkable growth and transformation. The global custom packaging boxes market, valued at USD 6.1 billion in 2024, is projected to reach USD 8.9 billion by 2034, demonstrating a steady compound annual growth rate (CAGR) of 3.8%. This growth is primarily driven by increasing demand across various sectors, particularly in e-commerce, where branded packaging solutions play a crucial role in customer experience.

The broader packaging solutions market shows even more impressive numbers, with a 2022 valuation of USD 1,125.2 billion expected to reach USD 1,745.5 billion by 2032, growing at a 5.00% CAGR. This expansion is fueled by rising packaging demands in beverage, food, and cosmetics & personal care industries.

Our Packing Solutions

Industry Leadership

Our strongest presence lies in the distribution industry, which represents 48% of our client base. We provide high-quality packaging solutions that ensure product protection, streamline logistics, and support efficient supply chain operations. Our expertise helps businesses optimize packaging for storage, handling, and transportation, reducing costs and enhancing efficiency.

In the automotive and aerospace industry, representing 16.6% of our portfolio, we’ve developed sophisticated solutions for protecting complex components throughout the supply chain. Our just-in-time delivery systems and specialized protective materials ensure parts arrive in perfect condition, meeting the exacting standards these industries demand.

We also serve the food industry, representing 9% of our client base, with packaging solutions designed to maintain product integrity during storage and transport. Our innovative approach helps businesses enhance food safety, reduce waste, and improve overall supply chain efficiency.

Service Excellence

At the heart of our operation lies a commitment to comprehensive service delivery. Our full-service design team employs cutting-edge software to create packaging solutions that balance form and function. Through collaborative consultation, we work to understand your unique requirements, allowing us to develop solutions that address specific challenges while maintaining cost-effectiveness.

Our manufacturing capabilities extend beyond traditional packaging production. With state-of-the-art equipment and rigorous quality control processes, we ensure consistency and excellence in every product we deliver. Flexible production scheduling allows us to accommodate varying needs, from small-batch runs to large-scale manufacturing requirements.

The Arrow Advantage

What truly sets Arrow Packaging apart is our commitment to end-to-end service excellence. Our integrated approach begins with initial consultation and extends through design, production, and delivery. With nearly 1 million square feet of space across our ACDC Arrow Container Distribution Center (310,000 SF) and HSC High Speed Converting facility (600,000 SF), we efficiently manage your packaging needs from production to distribution.

Each project benefits from dedicated account management and expert packaging design guidance, ensuring clear communication and seamless coordination throughout the process. Real-time project tracking provides transparency and peace of mind, while our integrated supply chain management optimizes efficiency at every step.

Our investment in innovation manifests in every aspect of our operation. Advanced design software enables precise specifications and visualization of packaging solutions before production begins. Rapid prototyping capabilities and same-day sampling services allow for quick iterations and refinements, ensuring your packaging meets exact specifications and requirements.

Sustainable Packaging Solutions

At Arrow Packaging, sustainability isn’t just a buzzword – it’s woven into the fabric of our operations. We understand that modern businesses need custom packaging solutions that not only protect their products but also demonstrate environmental responsibility. Our approach to sustainable packaging combines innovative materials with thoughtful design to minimize environmental impact without compromising on quality.

Our eco-friendly initiatives start with material selection. We source renewable materials whenever possible and have developed relationships with suppliers who share our commitment to environmental stewardship. Through careful engineering and design, we optimize material usage to reduce waste while maintaining structural integrity.

Materials and Manufacturing Excellence

Advanced Material Solutions

Our expertise in packaging materials and packaging industries spans a comprehensive range of solutions:

Packaging Machinery & Manufacturing

Our state-of-the-art packaging machinery enables us to produce various packaging designs with precision and efficiency. From thermoformed plastic packaging to specialized electrostatic discharge protection, our capabilities meets the highest industry standards.

Cardboard & Corrugated Solutions

Our cardboard box and corrugated packaging solutions feature multiple layers of paper pulp construction, ranging from single-layer paperboard to sophisticated corrugated boxes. Our corrugated packaging includes various flute profiles sandwiched between liner boards, offering optimal protection while maintaining cost-effectiveness.

Premium Paperboard

Our paperboard solutions utilize compressed paper pulp fibers to create dense, rigid packaging perfect for retail presentations. This versatile material excels in food, cosmetics, and premium retail applications while maintaining full recyclability.

High-Performance Plastics

We offer various plastic packaging solutions including High-Density Polyethylene (HDPE), Low-Density Polyethylene (LDPE), Polypropylene (PP), Polyvinyl Chloride (PVC), Polyethylene Terephthalate (PET), Ultra-High-Molecular-Weight Polyethylene (UHMW), and Delrin (Polyoxymethylene or POM). Each material is carefully selected based on specific application requirements.

Specialty Fabric Packaging

For premium and reusable packaging solutions, we offer various fabric options including cotton, taffeta, and vellutino. Our synthetic fiber options provide enhanced durability and wash resistance while maintaining aesthetic appeal.

Process

Our Design & Development Process

Discovery Phase

Every successful packaging solution begins with a thorough understanding of your needs. Our team of experts works closely with you to understand not just your product specifications, but your brand values, distribution challenges, and business goals. During this phase, we conduct comprehensive analyses of your requirements, including material performance needs, cost considerations, and sustainability objectives.

Human Centered Design & Prototyping

Once we’ve established your requirements, our packaging design team brings your vision to life. Using advanced 3D modeling software, we create detailed digital prototypes that allow you to visualize your packaging solution before production begins. Our same-day sampling capability means you can quickly evaluate physical prototypes, making necessary adjustments to ensure perfect alignment with your needs.

Our designers consider every aspect of your packaging requirements:

Product protection and security
Brand representation and aesthetics
User experience and functionality
Cost efficiency and material optimization
Environmental impact and sustainability

Production & Quality Control

After design approval, we move into our rigorous production phase. Our state-of-the-art manufacturing facility employs the latest technology to ensure consistent quality across every production run. Quality control checkpoints throughout the manufacturing process verify that every piece meets our exacting standards.

Industry-Specific Solutions

Pharmaceutical & Medical Device Packaging

Our medical packaging solutions help protect product integrity, supporting companies in meeting their requirements with high-quality materials and expertise.

Automotive Components

For the automotive industry, we create custom protective packaging that ensures parts arrive in the expected condition. Our solutions account for the unique challenges of automotive supply chains, including vibration protection and long-term storage requirements.

Agriculture & Horticulture

Our specialized packaging solutions for the agriculture and horticulture sectors help products remain fresh and remain protected throughout the supply chain, from field to final destination.

Electronic, Retail, Food and Beverage, & Consumer Goods

We help retail and electronic brands stand out on the shelf with product packaging and packaging designs that combine visual appeal with practical protection, including specialized clamshell packaging solutions. From custom logo integration to innovative packaging materials, our solutions for the food and beverage and retail sectors consider supply chain demands and consumer experience.

FAQ’s on our customized packaging solutions

What are your minimum order quantities (MOQ)?

We offer flexible MOQs tailored to your needs. While larger orders may provide cost advantages, we understand the importance of accommodating varying production scales. Our team will work with you to find the most cost-effective solution for your volume requirements.

What is your typical production timeline?

Standard production timelines range from 10-15 business days, depending on complexity and volume. We also offer expedited services for time-sensitive projects. During the initial consultation, we’ll provide a detailed timeline specific to your project. We pride ourselves on the quickest lead times in the business.



Bonus [Free Checklist]

Start Your Custom Packaging Journey

Ready to transform your packaging strategy? Our team of experts is here to help bring your vision to life. Contact us today to discuss your project and discover how Arrow Packaging Solutions can deliver custom packaging solutions that protect your products and enhance your brand.

Schedule a consultation with our design team or request a quote through our online form. You can also reach us directly at 317-882-6444 to speak with a packaging specialist who can guide you through our process and answer any questions you may have.

No commitments, just valuable info.

Ready to Get Started?

Don’t settle for ordinary packaging when you can have extraordinary solutions tailored to your business. Partner with Arrow Packaging Solutions and experience the difference that innovation, speed, and customer focus can make.

"*" indicates required fields