Custom Corrugated Packaging

Is standard corrugated packaging failing to protect your products? Tired of watching profits disappear due to shipping damage?

Since 1982, we’ve helped thousands of businesses overcome their toughest packaging challenges with custom corrugated solutions engineered for maximum protection.

By the Numbers

More Parts Per Shipment

New Crates, Save on Freight

By customizing wooden crates to support the product in a unique way, the client needed only 952 seatainers, not 1428, to ship 1200 parts per week. This alone accounted for over 3 million dollars in savings.

Saved on Labor

Connecting Dots on Labor Costs

By streamlining the number of crates from 200 to 133, we slashed labor costs from $1864 per week to $1240. This adds up to just over $30,000 in direct handling cost savings year over year.

Why Leading Brands Choose Our Corrugated Packaging Solutions

Today’s supply chain challenges demand smarter packaging solutions. Here’s what sets our custom corrugated packaging apart:

Cut Total Costs by Up to 25%

Our precision-engineered designs optimize space and weight, reducing both storage and shipping costs.

Eliminate Product Damage

Advanced protection systems ensure products arrive intact, protecting your reputation and reducing returns.

Speed to Market

Get physical prototypes in 24 hours and move to full production in as little as 5 business days.

Sustainable by Design

Meet consumer demands with 100% recyclable solutions that use 30% less material

Stand Out on Shelf and Screen

Turn your packaging into a marketing advantage with designs that shine in stores and on social media.

Packaging Industry Leading Expertise That Delivers Results

When precision matters, experience counts. Our team brings over 150 years of combined expertise in creating custom corrugated solutions for critical industries.

Medical Device Protection

As the trusted packaging partner for leading healthcare companies:

  • Guaranteed FDA Compliance: Every package meets or exceeds standards, with documentation ready for audits
  • Ultimate Sterile Protection: Specialized designs maintain sterile barriers throughout shipping
  • Zero-Defect Quality: Our rigorous quality control catches issues before they become problems

Automotive & Aerospace Innovation

Trusted by major manufacturers:

  • Custom Protection Systems: Eliminate damage with solutions engineered for your exact specifications
  • Returnable Solutions: Cut packaging costs by up to 40% with reusable systems
  • Military-Grade Assurance: Meet every requirement with aerospace and defense compliant packaging

Supply Chain Optimization

Our logistics experts help you:

  • Maximize Storage Space: Smart designs optimize every cubic foot of warehouse space
  • Speed Up Distribution: Cut handling time by 25% with quick-assembly designs
  • Streamline Operations: Integrate seamlessly with your existing systems

Complete Corrugated Box Solutions

E-Commerce & Shipping

  • Custom Mailers: Reduce dimensional weight charges by up to 20% with right-sized designs
  • Heavy-Duty Systems: 2x standard crush resistance for tough shipping conditions
  • Retail-Ready Boxes: Seamless transition from shipping to display

Premium Protection

  • Honeycomb Reinforced: Superior protection for heavy or fragile items
  • Multi-Wall Defense: 40% stronger than traditional boxes
  • Weather-Shield Coating: Maintain strength in extreme conditions

Smart Business Services

  • Inventory Intelligence: Automated monitoring and reordering
  • Just-in-Time Delivery: Reduce storage costs by up to 50%
  • Expert Design Partnership: Direct access to packaging engineers
  • Total Quality Guarantee: Comprehensive testing and quality assurance

Transform Your Packaging Strategy Today

Everything you need to know before ordering custom corrugated packaging. Save time, money, and hassle by getting it right the first time.

Ready to protect your products and your profits?

  • Get Your Custom Quote → Tell us your corrugated packaging needs for a tailored solution
  • Schedule a Consultation → Talk to our packaging experts about your challenges

Start Your Journey to Better Packaging

Four Steps to Your Custom Corrugated Solution

Initial Consultation

We start by understanding your unique challenges. Our team walks you through our Packaging Quote Preparation Checklist, ensuring we capture every requirement for your perfect packaging solution.

Design & Prototyping

See your solution come to life in hours, not weeks. Our design team creates your custom corrugated packaging and delivers same-day samples for your review. Test, refine, and perfect your design until it’s exactly right.

Production & Quality Control

Your packaging moves to production under strict quality controls. Every unit undergoes rigorous testing against our 27-point quality standard, ensuring consistent excellence in every shipment.

Delivery & Ongoing Support

We manage delivery to your exact specifications and timeline. But we don’t stop there – count on us for continued optimization and support to keep your packaging performing at its best.

Our Partnership Promise

More than just a packaging manufacturer, we’re your dedicated partner in success. Every solution comes backed by our unwavering commitment to quality and service.

Quality You Can Trust

  • ISO 9001:2015 Certified Manufacturing
  • FDA-Compliant Production Facilities
  • Environmental Management System
  • Industry-Leading Quality Standards

24/7 Support Team

  • Round-the-Clock Technical Assistance
  • Quarterly Performance Reviews
  • Direct Access to Packaging Engineers
  • Emergency Response Within Hours

Frequently Asked Questions About Custom Corrugated Packaging

What types of corrugated packaging do you offer?

Whatever your product needs, we have a solution. Our comprehensive range includes:

  • Single, double, and triple-wall corrugated boxes for maximum protection
  • Custom-engineered sizes and shapes that optimize shipping costs
  • Retail-ready displays that transition from shipping to shelf
  • Specialty solutions like die-cut boxes and multi-depth containers

Every solution is customized to your exact specifications – no one-size-fits-all approaches here.

How do you ensure consistent quality?

Your reputation depends on reliable packaging. Our rigorous quality process includes:

  • Comprehensive material testing before production begins
  • Continuous monitoring throughout manufacturing
  • Edge Crush and Mullen testing for guaranteed strength
  • Multi-point print quality inspections
  • Final quality checks before shipping

Every box meets our strict standards or it doesn’t leave our facility.

What are your minimum orders and lead times?

We adapt to your business needs:

  • Orders as low as 500 units for custom solutions
  • Standard 2-week lead time on most orders
  • Rush production available when you need it
  • Inventory management programs for regular orders
  • Just-in-time delivery to match your production schedule

Partner with us to create a delivery schedule that works for your business.

How customizable are your corrugated solutions?

Make your packaging work harder for your brand. We offer:

  • Precision sizing to eliminate wasted space and reduce shipping costs
  • High-impact custom printing that turns your boxes into marketing tools
  • Premium coatings for enhanced protection against moisture and wear
  • Custom inserts and dividers that prevent product damage
  • Sustainable material options that appeal to eco-conscious customers

What are your sustainability practices?

Turn environmental responsibility into a competitive advantage:

  • 100% recyclable corrugated materials
  • Up to 70% recycled content available
  • FSC-certified sourcing options
  • Designs optimized to reduce material usage
  • Energy-efficient manufacturing processes

We’ll help you meet your sustainability goals while maintaining superior protection.

Ready to Get Started?

Don’t settle for ordinary packaging when you can have extraordinary solutions tailored to your business. Partner with Arrow Packaging Solutions and experience the difference that innovation, speed, and customer focus can make.

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